Saturday, October 29, 2022

 

Composting and vermicomposting, quality standards

Composting is a natural process that turns organic material into a dark rich substance called compost. This process recycles various organic materials otherwise regarded as waste products and produces a soil conditioner.

Compost is rich in nutrients. It is used, for example, in gardens, landscaping, horticulture, urban agriculture and organic farming. The compost itself is beneficial for the land in many ways, including as a soil conditioner, a fertilizer, addition of vital humus or humic acids, and as a natural pesticide for soil. In ecosystems, compost is useful for erosion control, land and stream reclamation, wetland construction, and as landfill cover.

At the simplest level, the process of composting requires making a heap of wet organic matter (also called green waste), such as leaves, grass, and food scraps, and waiting for the materials to break down into humus after a period of months. However, composting also can take place as a multi-step, closely monitored process with measured inputs of water, air, carbon and nitrogen-rich materials. The decomposition process is aided by shredding the plant matter, adding water and ensuring proper aeration by regularly turning the mixture when open piles or "windrows" are used. Earthworms and fungi further break up the material. Bacteria requiring oxygen to function (aerobic bacteria) and fungi manage the chemical process by converting the inputs into heat, carbon dioxide, and ammonium.

Composting is an aerobic method (meaning that it requires the presence of air) of decomposing organic solid wastes. It can therefore be used to recycle organic material. The process involves decomposition of organic material into a humus-like material, known as compost, which is a good fertilizer for plants. Composting requires the following three components: human management, aerobic conditions, development of internal biological heat.

Composting organisms require four equally important ingredients to work effectively:

·         Carbon — for energy; the microbial oxidation of carbon produces the heat, if included at suggested levels. High carbon materials tend to be brown and dry.

·         Nitrogen — to grow and reproduce more organisms to oxidize the carbon. High nitrogen materials tend to be green (or colorful, such as fruits and vegetables) and wet.

·         Oxygen — for oxidizing the carbon, the decomposition process.

·         Water — in the right amounts to maintain activity without causing anaerobic conditions.

Certain ratios of these materials will provide microorganisms to work at a rate that will heat up the pile. Active management of the pile (e.g. turning) is needed to maintain sufficient supply of oxygen and the right moisture level. The air/water balance is critical to maintaining high temperatures (135°-160° Fahrenheit / 50° - 70° Celsius) until the materials are broken down.

The most efficient composting occurs with an optimal carbon:nitrogen ratio of about 25:1. Hot container composting focuses on retaining the heat to increase decomposition rate and produce compost more quickly. Rapid composting is favored by having a C/N ratio of ~30 or less. Above 30 the substrate is nitrogen starved, below 15 it is likely to outgas a portion of nitrogen as ammonia.

Nearly all plant and animal materials have both carbon and nitrogen, but amounts vary widely, with characteristics noted above (dry/wet, brown/green). Fresh grass clippings have an average ratio of about 15:1 and dry autumn leaves about 50:1 depending on species. Mixing equal parts by volume approximates the ideal C:N range. Few individual situations will provide the ideal mix of materials at any point. Observation of amounts, and consideration of different materials as a pile is built over time, can quickly achieve a workable technique for the individual situation.

Microorganisms

With the proper mixture of water, oxygen, carbon, and nitrogen, micro-organisms are able to break down organic matter to produce compost. The composting process is dependent on micro-organisms to break down organic matter into compost. There are many types of microorganisms found in active compost of which the most common are:

·         Bacteria- The most numerous of all the microorganisms found in compost. Depending on the phase of composting, mesophilic or thermophilic bacteria may predominate.

·         Actinobacteria- Necessary for breaking down paper products such as newspaper, bark, etc.

·         Fungi- molds and yeast help break down materials that bacteria cannot, especially lignin in woody material.

·         Protozoa- Help consume bacteria, fungi and micro organic particulates.

·         Rotifers- Rotifers help control populations of bacteria and small protozoans.

In addition, earthworms not only ingest partly composted material, but also continually re-create aeration and drainage tunnels as they move through the compost.

Phases of composting

Under ideal conditions, composting proceeds through three major phases:

·         An initial, mesophilic phase, in which the decomposition is carried out under moderate temperatures by mesophilic microorganisms.

·         As the temperature rises, a second, thermophilic phase starts, in which the decomposition is carried out by various thermophilic bacteria under high temperatures.

·         As the supply of high-energy compounds dwindles, the temperature starts to decrease, and the mesophiles once again predominate in the maturation phase.

Slow and rapid composting

There are many proponents of rapid composting that attempt to correct some of the perceived problems associated with traditional, slow composting. For rapid composting (2 to 3 weeks) organic materials require few changes to traditional methods, including smaller, more homogenized pieces in the compost, controlling carbon-to-nitrogen ratio (C:N) at 30 to 1 or less, and monitoring the moisture level more carefully.

The bacterial activity in rapid high heat methods breaks down the material to the extent that pathogens and seeds are destroyed, and the original feedstock is unrecognizable. At this stage, the compost can be used to prepare fields or other planting areas. However, most professionals recommend that the compost be given time to cure before using in a nursery for starting seeds or growing young plants. The curing time allows fungi to continue the decomposition process and eliminating phytotoxic substances

Pathogen removal

Composting can destroy pathogens or unwanted seeds. Unwanted living plants (or weeds) can be discouraged by covering with mulch/compost. The "microbial pesticides" in compost may include thermophiles and mesophiles.

Thermophilic (high-temperature) composting is well known to destroy many seeds and nearly all types of pathogens (exceptions may include prions). The sanitizing qualities of (thermophilic) composting are desirable where there is a high likelihood of pathogens, such as with manure.

Composting is a process used for resource recovery. It can recycle an unwanted by-product from another process (a waste) into a useful new product.

Composting is a process for converting decomposable organic materials (green waste) into useful stable products. Therefore, valuable landfill space can be used for other wastes by composting these materials rather than dumping them on landfills. It may however be difficult to control inert and plastics contamination from municipal solid waste.

Co-composting is a technique that processes organic solid waste together with other input materials such as dewatered fecal sludge or sewage sludge.

Industrial composting systems are being installed to treat organic solid waste and recycle it rather than landfilling it. It is one example of an advanced waste processing system. Mechanical sorting of mixed waste streams combined with anaerobic digestion or in-vessel composting is called mechanical biological treatment. It is increasingly being used in developed countries due to regulations controlling the amount of organic matter allowed in landfills. Treating biodegradable waste before it enters a landfill reduces global warming from fugitive methane; untreated waste breaks down anaerobically in a landfill, producing landfill gas that contains methane, a potent greenhouse gas.

On many farms, the basic composting ingredients are animal manure generated on the farm and bedding. Straw and sawdust are common bedding materials. Non-traditional bedding materials are also used, including newspaper and chopped cardboard. The amount of manure composted on a livestock farm is often determined by cleaning schedules, land availability, and weather conditions. Each type of manure has its own physical, chemical, and biological characteristics. Cattle and horse manures, when mixed with bedding, possess good qualities for composting. Swine manure, which is very wet and usually not mixed with bedding material, must be mixed with straw or similar raw materials. Poultry manure also must be blended with carbonaceous materials - those low in nitrogen preferred, such as sawdust or straw.

Human excreta can also be added as an input to the composting process since human excreta is a nitrogen-rich organic material. It can be either composted directly, like in composting toilets, or indirectly (as sewage sludge), after it has undergone treatment in a sewage treatment plant.

Urine can be put on compost piles or directly used as fertilizer. Adding urine to compost can increase temperatures and therefore increase its ability to destroy pathogens and unwanted seeds. Unlike feces, urine does not attract disease-spreading flies (such as houseflies or blowflies), and it does not contain the most hardy of pathogens, such as parasitic worm eggs. Urine usually does not smell for long, particularly when it is fresh, diluted, or put on sorbents.

Generally, direct seeding into a compost is not recommended due to the speed with which it may dry and the possible presence of phytotoxins in immature compost that may inhibit germination, and the possible tie up of nitrogen by incompletely decomposed lignin. It is very common to see blends of 20–30% compost used for transplanting seedlings at cotyledon stage or later.

Industrial-scale composting can be carried out in the form of in-vessel composting, aerated static pile composting, vermicomposting, or windrow composting, and takes place in most Western countries now

Organic ingredients intended for composting can also be used to generate biogas through anaerobic digestion. This process stabilizes organic material. The residual material, sometimes in combination with sewage sludge can be treated by a composting process before selling or giving away the compost.

Case studies

Large-scale composting systems are used by many urban areas around the world. The world's largest municipal co-composter for municipal solid waste(MSW) is the Edmonton Composting Facility in Edmonton, Alberta, Canada, which turns 220,000 tonnes of municipal solid waste and 22,500 dry tonnes of sewage sludge per year into 80,000 tonnes of compost. The facility is 38,690 m2 (416,500 sq.ft.) in area, equivalent to 4½ Canadian football fields, and the operating structure is the largest stainless steel building in North America.

In 2006, Qatar awarded Keppel Seghers Singapore, a subsidiary of Keppel Corporation, a contract to begin construction on a 275,000 tonne/year anaerobic digestion and composting plant licensed by Kompogas Switzerland. This plant, with 15 independent anaerobic digesters, will be the world's largest composting facility once fully operational in early 2011 and forms part of Qatar's Domestic Solid Waste Management Centre, the largest integrated waste management complex in the Middle East.

Another large municipal solid waste composter is the Lahore Composting Facility in Lahore, Pakistan, which has a capacity to convert 1,000 tonnes of municipal solid waste per day into compost. It also has a capacity to convert substantial portion of the intake into refuse-derived fuel (RDF) materials for further combustion use in several energy consuming industries across Pakistan, for example in cement manufacturing companies where it is used to heat cement kilns. This project has also been approved by the Executive Board of the United Nations Framework Convention on Climate Change for reducing methane emissions, and has been registered with a capacity of reducing 108,686 tonnes carbon dioxide equivalent per annum. Kew Gardens in London has one of the biggest non-commercial compost heaps in Europe.

Vermicomposting

Vermicompost  (vermi-compostvermiculture) is the product of the composting process using various species of worms, usually red wigglers, white worms, and other earthworms, to create a mixture of decomposing vegetable or food waste, bedding materials, and vermicast.

Vermicast (also called worm castings, worm humus, worm manure, or worm feces) is the end-product of the breakdown of organic matter by earthworms. These castings have been shown to contain reduced levels of contaminants and a higher saturation of nutrients than the organic materials before vermicomposting.

Vermicompost contains water-soluble nutrients and is an excellent, nutrient-rich organic fertilizer and soil conditioner. It is used in farming and small scale sustainable, organic farming.

Vermicomposting can also be applied for treatment of sewage sludge. A variation of the process is vermifiltration (or vermidigestion) which is used to remove organic matter, pathogens and oxygen demand from wastewater or directly from blackwater of flush toilets.

Vermicomposting has gained popularity in both industrial and domestic settings because, as compared with conventional composting, it provides a way to treat organic wastes more quickly. It also generates products that have lower salinity levels that are therefore more beneficial to plant mediums.

One of the species most often used for composting is the red wiggler or tiger worm (Eisenia fetida or Eisenia andrei); Lumbricus rubellus (red earthworm or dilong (China)) is another breed of worm that can be used, but it does not adapt as well to the shallow compost bin as does Eisenia fetida. European nightcrawlers (Eisenia hortensis) may also be used. Users refer to European nightcrawlers by a variety of other names, including dendrobaenas, dendras, and Belgian nightcrawlers. African Nightcrawlers (Eudrilus eugeniae) are another set of popular composters. Lumbricus terrestris (Canadian nightcrawlers (US) or common earthworm (UK)) are not recommended, since they burrow deeper than most compost bins can accommodate.

Blueworms (Perionyx excavatus) may be used in the tropics. These species commonly are found in organic-rich soils throughout Europe and North America and live in rotting vegetation, compost, and manure piles. They may be an invasive species in some areas. As they are shallow-dwelling and feed on decomposing plant matter in the soil, they adapt easily to living on food or plant waste in the confines of a worm bin.

Containing water-soluble nutrients, vermicompost is a nutrient-rich organic fertilizer and soil conditioner in a form that is relatively easy for plants to absorb. Worm castings are sometimes used as an organic fertilizer. Because the earthworms grind and uniformly mix minerals in simple forms, plants need only minimal effort to obtain them. The worms' digestive systems create environments that allow certain species of microbes to thrive to help create a "living" soil environment for plants. The fraction of soil which has gone through the digestive tract of earthworms is called the Drilosphere.

Large scale and small scale vermicomposting

Large-scale vermicomposting is practiced in Canada, Italy, Japan, India, Malaysia, the Philippines, and the United States. The vermicompost may be used for farming, landscaping, to create compost tea, or for sale. Some of these operations produce worms for bait and/or home vermicomposting. Such vermicomposting systems need reliable sources of large quantities of food. Systems presently operating used for vermicomposting for Dairy cow or pig manure, Sewage sludge, Brewery waste, Cotton mill waste, Agricultural waste, Food processing and grocery waste, Cafeteria waste, Grass clippings and wood chips

There are two main methods of large-scale vermiculture. Some systems use a windrow, which consists of bedding materials for the earthworms to live in and acts as a large bin; organic material is added to it. Although the windrow has no physical barriers to prevent worms from escaping, in theory they should not due to an abundance of organic matter for them to feed on. Often windrows are used on a concrete surface to prevent predators from gaining access to the worm population.

The windrow method and compost windrow turners were developed by Fletcher Sims Jr. of the Compost Corporation in Canyon, Texas. The Windrow Composting system is noted as a sustainable, cost-efficient way for farmers to manage dairy waste.

The second type of large-scale vermicomposting system is the raised bed or flow-through system. Here the worms are fed an inch of "worm chow" across the top of the bed, and an inch of castings are harvested from below by pulling a breaker bar across the large mesh screen which forms the base of the bed.

Because red worms are surface dwellers constantly moving towards the new food source, the flow-through system eliminates the need to separate worms from the castings before packaging. Flow-through systems are well suited to indoor facilities, making them the preferred choice for operations in colder climates.

For vermicomposting at home, a large variety of bins are commercially available, or a variety of adapted containers may be used. They may be made of old plastic containers, wood, Styrofoam, or metal containers. The design of a small bin usually depends on where an individual wishes to store the bin and how they wish to feed the worms.

Some materials are less desirable than others in worm bin construction. Metal containers often conduct heat too readily, are prone to rusting, and may release heavy metals into the vermicompost. Styrofoam containers may release chemicals into the organic material. Some cedars, Yellow cedar, and Redwood contain resinous oils that may harm worms, although Western Red Cedar has excellent longevity in composting conditions. Hemlock is another inexpensive and fairly rot-resistant wood species that may be used to build worm bins.

Bins need holes or mesh for aeration. Some people add a spout or holes in the bottom for excess liquid to drain into a tray for collection. The most common materials used are plastic: recycled polyethylene and polypropylene and wood. Worm compost bins made from plastic are ideal, but require more drainage than wooden ones because they are non-absorbent. However, wooden bins will eventually decay and need to be replaced.

Small-scale vermicomposting is well-suited to turn kitchen waste into high-quality soil amendments, where space is limited. Worms can decompose organic matter without the additional human physical effort (turning the bin) that bin composting requires. Such systems usually use kitchen and garden waste, using "earthworms and other microorganisms to digest organic wastes, such as kitchen scraps". This includes All fruits and vegetables (including citrus) vegetable and fruit peels and ends; Coffee grounds and filters; tea bags (even those with high tannin levels); Grains such as bread, cracker and cereal (including moldy and stale); Eggshells (rinsed off); Leaves and grass clippings (not sprayed with pesticides); Newspapers (most inks used in newspapers are not toxic); Paper toweling (which has not been used with cleaners or chemicals)

Composting worms which are detritivorous (eaters of trash), such as the red wiggler Eisenia fetidae, are epigeic (surface dwellers) and together with symbiotic associated microbes are the ideal vectors for decomposing food waste. Common earthworms such as Lumbricus terrestris are anecic (deep burrowing) species and hence unsuitable for use in a closed system. Other soil species that contribute include insects, other worms and molds.

There may be differences in vermicomposting methods depending on the climate. It is necessary to monitor the temperatures of large-scale bin systems (which can have high heat-retentive properties), as the raw materials or feedstocks used can compost, heating up the worm bins as they decay and killing the worms.

The most common worms used in composting systems feed most rapidly at temperatures of 15–25 °C (59-77 °F). They can survive at 10 °C (50 °F). Temperatures above 30 °C (86 °F) may harm them. This temperature range means that indoor vermicomposting with redworms is possible in all but tropical climates. Other worms like Perionyx excavatus are suitable for warmer climates.  If a worm bin is kept outside, it should be placed in a sheltered position away from direct sunlight and insulated against frost in winter.

There are few food wastes that vermicomposting cannot compost, although meat waste and dairy products are likely to putrefy, and in outdoor bins can attract vermin. Green waste should be added in moderation to avoid heating the bin.

Vermicompost is ready for harvest when it contains few-to-no scraps of uneaten food or bedding. There are several methods of harvesting from small-scale systems: "dump and hand sort", "let the worms do the sorting", "alternate containers" and "divide and dump." These differ on the amount of time and labor involved and whether the vermicomposter wants to save as many worms as possible from being trapped in the harvested compost.

The pyramid method of harvesting worm compost is commonly used in small-scale vermiculture, and is considered the simplest method for single layer bins. In this process, compost is separated into large clumps, which is placed back into composting for further breakdown, and lighter compost, with which the rest of the process continues. This lighter mix is placed into small piles on a tarp under the sunlight. The worms instinctively burrow to the bottom of the pile. After a few minutes, the top of the pyramid is removed repeatedly, until the worms are again visible. This repeats until the mound is composed mostly of worms.

While harvesting, it's also a good idea to try to pick out as many eggs/cocoons as possible and return them to the bin. Eggs are small, lemon-shaped yellowish objects that can usually be seen pretty easily with the naked eye and picked out.

Properties

Vermicompost has been shown to be richer in many nutrients than compost produced by other composting methods. It has also outperformed a commercial plant medium with nutrients added, but levels of magnesiumrequired adjustment, as did pH. It is rich in microbial life which converts nutrients already present in the soil into plant-available forms. Unlike other compost, worm castings also contain worm mucus which helps prevent nutrients from washing away with the first watering and holds moisture better than plain soil.

Increased total nitrogen content in vermicompost, increases available nitrogen and phosphorus by reducing heavy metals from sludge and soil. The reduction in the bioavailability of heavy metals has been observed in a number of studies.

Application of  vermicompost in soil  improves soil aeration, enriches soil with micro-organisms (adding enzymes such as phosphatase and cellulase). Microbial activity in worm castings is 10 to 20 times higher than in the soil and organic matter that the worm ingests. Attracts deep-burrowing earthworms already present in the soil and Improves water holding capacity

Enhances germination, plant growth, and crop yield, Improves root growth and structure, Enriches soil with micro-organisms (adding plant hormones such as auxins and gibberellic acid)

Biowastes conversion by vermicomposting reduces waste flow to landfills, Elimination of biowastes from the waste stream reduces contamination of other recyclables collected in a single bin (a common problem in communities practicing Single-stream recycling), Creates low-skill jobs at local level, Low capital investment and relatively simple technologies make vermicomposting practical for less-developed agricultural regions.

In the environmental point of view, vermicomposting helps to close the "metabolic gap" through recycling waste on-site. Large systems often use temperature control and mechanized harvesting, however other equipment is relatively simple and does not wear out quickly. Production reduces greenhouse gas emissions such as methane and nitric oxide (produced in landfills or incinerators when not composted or through methane harvest). As a soil conditioner vermicompost can be mixed directly into the soil.

Standards for compost

The maximum permissible limit prescribed by Govt. of India for metals in the finished compost viz., As, Cd, Cr, Cu, Pb, Hg, Ni and Zn were 10, 5, 50, 300, 100, 0.15, 50, 1000 mg kg-1, respectively.  This value holds good for both organic compost and Phosphate rich organic manure. These standards are similar to Fertilizer control order (FCO 2000) for organic compost and FCO 2013 for Phosphate rich organic manure. The C/N ratio for both the compost should be less than 20. pH values for organic compost should be between 6.5 to 7.5 where as phosphate rich organic manure should not exceed the pH value of 6.7. The moisture content for organic compost should be between 15 to 25 % where as for phosphate rich organic manure it should not exceed 25%. The bulk density of organic compost and phosphate rich organic manure should be less than 1.0 and 1.6 g cm-3, respectively. Minimum total organic carbon for both the organic compost and phosphate rich manure on weight basis should be 12 and 7.9%, respectively. Total N, P of the organic compost and phosphate rich organic manure should contain a minimum of 0.8 and 0.4% as N; 0.4 and 10.4 as P2O5, respectively. The organic compost should contain minimum total K of 0.4% as K2O5. There is no minimum standard for K for phosphate rich manure. The colour of the organic compost should be dark brown to black and it should not have fowl odor. Minimum 90% material of both the compost should pass through 4.0 mm IS sieve. Salinity/ Specific conductivity of the organic compost and Phosphate rich compost should not exceed 4.0 and 8.2 dS m-1, respectively.

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